Carbonation Techniques High Capacity Carbonators
Carbonation Techniques High Capacity Carbonators
Carbonation Techniques Ltd provides a wide range of carbonation and premix carbonation systems. We provide automatic systems with a capacity ranging from 2,000 to 60,000 litres per hour, ideal for drinks manufacturers with large batches of product.
Our carbonators now come with touchscreen capability.
Machine Description
- The product is delivered directly from its holding tank to the carbonator inlet valve and pump receiver vessel - this contains a level management system.
- Product is then pumped from the inlet receiver vessel via the progressive cavity pump system, ensuring gentle handling and continuous pressure of product.
- Product is then received in the carbonating pressure vessel, which also contains a level management system.
- Product temperature is closely monitored by the PLC which automatically changes Co2 pressures according to any temperature change giving continuity of Co2 in the final product.
- During carbonation, deaeration is carried out, removing any unwanted air/oxygen in the product.
- An over pressure pump is installed at the outlet of the machine to give extra control with difficult products when fobbing occurs during the filling process.
- The over pressure pump can also be utilised for transferring cleaning solutions to assist with cleaning of process plant.
- Also available with mixed gas option - CO2 and nitrogen
Machine Features
- Pressure vessel manufactured in 304 or 316 stainless steel, machine welded and certified to the current pressure vessel regulations
- Pipe work and fittings supplied in 304 or 316 stainless steel
- All certification supplied with the purchase of machine
- Machine is manufacture on its own stainless steel skid frame, a compact plant for CO2 and/or other gasses.
- Touch screen recipe selection change over, with minimum waste.
- Stainless steel control panel WITH TOUCH SCREEN CONTROL allowing programmable recipe selections, giving state-of-the-art control technology for the highest accuracy with simple touch screen operation.
- Available with either FlexiShaft or Rod kit style pumps
- Progressive cavity pump being driven by stainless steel shaft giving very low maintenance
- Stainless steel control panel containing process controller
- The machine is designed to be user-friendly with minimum maintenance
- The open-frame design allows easy cleaning and good access to pumps and fittings
- All product contact parts are manufactured in food quality materials
- Complete set of working instructions supplied with machine
- Low filling pressures
- Low power consumption
Environmentally - Friendly Specifications
- Lower filling pressures
- Lower power consumption – cost-effective
- Lower CO2 pressures required
- Lower filling pressures required
- Less CO2 wastage at snift
- Less bottle fobbing
- Fewer bottle explosions
- Fewer machine stoppages
- Less product wastage
- CO2 being used efficiently – cost-effective
- Greater efficiency
Components
- Instrumentation - Weintek
- Pressure sensors - Vega
- Level controls - Vega
- CO2 control valve - Samson
- Solenoid valves - Shako
- Electrical components - Telemechanique, Schneider or similar
- Pumps - PCM/CSF and Packo
- Pressure vessel manufactured to PD5500, ASME V111 and 3rd party inspected
Carbonation Techniques Ltd provides a wide range of carbonation and premix carbonation systems. We provide automatic systems with a capacity ranging from 2,000 to 60,000 litres per hour, ideal for drinks manufacturers with large batches of product.
Our carbonators now come with touchscreen capability.
Machine Description
- The product is delivered directly from its holding tank to the carbonator inlet valve and pump receiver vessel - this contains a level management system.
- Product is then pumped from the inlet receiver vessel via the progressive cavity pump system, ensuring gentle handling and continuous pressure of product.
- Product is then received in the carbonating pressure vessel, which also contains a level management system.
- Product temperature is closely monitored by the PLC which automatically changes Co2 pressures according to any temperature change giving continuity of Co2 in the final product.
- During carbonation, deaeration is carried out, removing any unwanted air/oxygen in the product.
- An over pressure pump is installed at the outlet of the machine to give extra control with difficult products when fobbing occurs during the filling process.
- The over pressure pump can also be utilised for transferring cleaning solutions to assist with cleaning of process plant.
- Also available with mixed gas option - CO2 and nitrogen
Machine Features
- Pressure vessel manufactured in 304 or 316 stainless steel, machine welded and certified to the current pressure vessel regulations
- Pipe work and fittings supplied in 304 or 316 stainless steel
- All certification supplied with the purchase of machine
- Machine is manufacture on its own stainless steel skid frame, a compact plant for CO2 and/or other gasses.
- Touch screen recipe selection change over, with minimum waste.
- Stainless steel control panel WITH TOUCH SCREEN CONTROL allowing programmable recipe selections, giving state-of-the-art control technology for the highest accuracy with simple touch screen operation.
- Available with either FlexiShaft or Rod kit style pumps
- Progressive cavity pump being driven by stainless steel shaft giving very low maintenance
- Stainless steel control panel containing process controller
- The machine is designed to be user-friendly with minimum maintenance
- The open-frame design allows easy cleaning and good access to pumps and fittings
- All product contact parts are manufactured in food quality materials
- Complete set of working instructions supplied with machine
- Low filling pressures
- Low power consumption
Environmentally - Friendly Specifications
- Lower filling pressures
- Lower power consumption – cost-effective
- Lower CO2 pressures required
- Lower filling pressures required
- Less CO2 wastage at snift
- Less bottle fobbing
- Fewer bottle explosions
- Fewer machine stoppages
- Less product wastage
- CO2 being used efficiently – cost-effective
- Greater efficiency
Components
- Instrumentation - Weintek
- Pressure sensors - Vega
- Level controls - Vega
- CO2 control valve - Samson
- Solenoid valves - Shako
- Electrical components - Telemechanique, Schneider or similar
- Pumps - PCM/CSF and Packo
- Pressure vessel manufactured to PD5500, ASME V111 and 3rd party inspected
Carbonation Techniques Ltd provides a wide range of carbonation and premix carbonation systems. We provide automatic systems with a capacity ranging from 2,000 to 60,000 litres per hour, ideal for drinks manufacturers with large batches of product.
Our carbonators now come with touchscreen capability.
Machine Description
- The product is delivered directly from its holding tank to the carbonator inlet valve and pump receiver vessel - this contains a level management system.
- Product is then pumped from the inlet receiver vessel via the progressive cavity pump system, ensuring gentle handling and continuous pressure of product.
- Product is then received in the carbonating pressure vessel, which also contains a level management system.
- Product temperature is closely monitored by the PLC which automatically changes Co2 pressures according to any temperature change giving continuity of Co2 in the final product.
- During carbonation, deaeration is carried out, removing any unwanted air/oxygen in the product.
- An over pressure pump is installed at the outlet of the machine to give extra control with difficult products when fobbing occurs during the filling process.
- The over pressure pump can also be utilised for transferring cleaning solutions to assist with cleaning of process plant.
- Also available with mixed gas option - CO2 and nitrogen
Machine Features
- Pressure vessel manufactured in 304 or 316 stainless steel, machine welded and certified to the current pressure vessel regulations
- Pipe work and fittings supplied in 304 or 316 stainless steel
- All certification supplied with the purchase of machine
- Machine is manufacture on its own stainless steel skid frame, a compact plant for CO2 and/or other gasses.
- Touch screen recipe selection change over, with minimum waste.
- Stainless steel control panel WITH TOUCH SCREEN CONTROL allowing programmable recipe selections, giving state-of-the-art control technology for the highest accuracy with simple touch screen operation.
- Available with either FlexiShaft or Rod kit style pumps
- Progressive cavity pump being driven by stainless steel shaft giving very low maintenance
- Stainless steel control panel containing process controller
- The machine is designed to be user-friendly with minimum maintenance
- The open-frame design allows easy cleaning and good access to pumps and fittings
- All product contact parts are manufactured in food quality materials
- Complete set of working instructions supplied with machine
- Low filling pressures
- Low power consumption
Environmentally - Friendly Specifications
- Lower filling pressures
- Lower power consumption – cost-effective
- Lower CO2 pressures required
- Lower filling pressures required
- Less CO2 wastage at snift
- Less bottle fobbing
- Fewer bottle explosions
- Fewer machine stoppages
- Less product wastage
- CO2 being used efficiently – cost-effective
- Greater efficiency
Components
- Instrumentation - Weintek
- Pressure sensors - Vega
- Level controls - Vega
- CO2 control valve - Samson
- Solenoid valves - Shako
- Electrical components - Telemechanique, Schneider or similar
- Pumps - PCM/CSF and Packo
- Pressure vessel manufactured to PD5500, ASME V111 and 3rd party inspected
